Total engineering of exhaust gas treatment systems (design, manufacturing, construction, and management)

We propose equipment that you can put to use for
environmental conservation, environmental cleanup, and resource recovery.

  • TOP NEXT
  •  Total engineering of exhaust gas treatment systems (design, manufacturing, construction, and management)
Offering total solutions for the issue of exhaust gases generated by various processes

It is essential to follow the domestic environmental regulations for all industrial activities in any fields. High-efficiency collection of resources such as non-ferrous metals also impacts company earnings.
We offer total solutions for exhaust gas treatment systems, combining our electric dust collectors and bag filters with our unique technology, to fit the installation space provided.
Feel free to contact us about any problems.
Beyond electric dust collectors and bag filters, please talk to us about glass melting furnaces, incinerators, waste heat boilers, and more.
We can provide total services from comprehensive design, construction service, through to electrical instrumentation works.

プラント
The record of experience in exhaust gas treatment that we have built up over many years lets us provide comprehensive solutions for our customers’ exhaust gas problems.

Dust removal system

  • ・Electrostatic Precipitator
  • ・Bag filters

Desulfurization and denitrification system

  • ・Dry type (bag filters)
  • ・Semi-dry type (stabilizer)
  • ・Wet type (scrubber)
  • ・Catalyst
  • ・Catalyst-holding ceramic filters

Other

  • ・Deodorization system
  • ・Combustion system
  • ・Incineration system

Electrostatic dust collector and exhaust gas treatment equipment (design, new installation, refurbishment, inspection, etc.)

Our electrostatic precipitator uses uniquely-shaped discharge needles for emitter electrode, which generates extremely high-density charge fields, and we have succeeded in greatly boosting the dust charging probability compared to previous equipment.
The structure of the emitter electrodes forms a space-charge layer that prevents the generation of secondary electrons, which in turn makes spark emission very unlikely, and allows the creation strong electrical fields.
Therefore, the structure can provide the two factors necessary for raising the basic performance of electrostatic precipitator, which are adequate charge and strong electrical field (electric power).

従来型の電極と弊社の電極

●Rehousing electrode exchange (no foundation building work is required, allowing customers to change to our robust electrode structure with a short delivery time and low cost)

  • Electrostatic precipitator rooftop equipment removal

    Electrostatic precipitator rooftop equipment removal

    Electrostatic precipitator rooftop equipment is removed to exchange the electrodes.

    ※ Other equipment which gets in the way is relocated or removed for the removal work.

    ※ The hopper section may also be removed to exchange the electrodes.

  • Dust collection electrode and emitter electrode removal

    Dust collection electrode and emitter electrode removal

    The exposed old dust collection electrodes and emitter electrodes are removed sequentially.

    ※ The procedure may be changed according to the shape and structure.

  • Old electrode disposal

    Old electrode disposal

    Old electrodes are lowered to the bottom of the electric dust collector and disposed of.

    ※ New electrodes are inserted by reversing the removal procedure.

●Frequently Asked Questions

Charge-related Voltage does not rise
Current does not rise, or is too high
Hunting doesn’t stop
Dust is not being collected
Beater equipment The beater insulator frequently breaks
The beater drive system frequently breaks
Dust does not drop well
Discharge mechanism

※ Flight conveyors,
Screws,
Rotary valves

Dust frequently clogs
Rollers trip
Make intermittent noise
Hot air blower and insulator Condensation continues to form and there are patches of corrosion
The penetration insulators frequently breaks
No hot air output, or temperature should be higher
Other maintenance matters We want to stabilize operation
We want to request inspection and diagnosis
We want to replace electrodes
We want to proceed efficiently with repairs

Characteristics of electrostatic precipitator

  • The vortex effect due to electrode pipe layout and dust scattering due to isolated dust collection electrode structures are minor, so there is little decline in dust collection rate.
  • Other reasons for high dust collection capacity

    • ●The fishbone pattern of discharge needles produces vigorous corona discharge, so that adequate charge is given to dust particles.
    • ●Pipe auxiliary electrodes deliver high electrical field strength.
    • ●Positive ion particles adhere to auxiliary emitter electrodes.
    • ●Dust collection area per unit volume is increased by 30%.
  • Maintenance costs are low.
  • Usable at high temperatures of 300~400°C. (The structure strongly resists thermal distortion)
  • Charged equipment is small.
  • Power consumption is low.
  • The pipe structure is robust and free of problems with broken emitter electrode connections.
  • With modification, elements can be fitted that raise efficiency by 30~50% over conventional dust collector equipment.
  • The emitter electrodes also have a frame structure and the whole system has a unitary structure, which can cut the building and installation time to half or less.

Electrostatic precipitators specifications

  • Dust particles within inlet gas is charged by the corona discharge emitted from the fishbone-type emitter electrodes.
  • Dust particles charged with - ions are collected to the + dust collection electrode pipe, and dust particles reverse charged with + ions in the ionization region are collected to the dust collection pipes arranged on the emitter electrode side.
  • The space between the emitter electrode pipes and the dust collection electrode pipes is an electrical field with complex electrical field intensity, which assists the adhesion of ions to dust particles and prevents re-scattering of dust that has adhered to the pipes.
  • Dust that has adhered to the emitter electrodes and dust collection electrodes is knocked down into the hopper by impacts and discharged by the discharge system.

Thus, electric dust collectors are characterized by extraordinarily low pressure losses because they use electricity for dust collection.

Electrostatic precipitator specifications

Picture

Applications (pottery kilns, incinerators, non-ferrous metals furnaces, boilers, etc.)

Coal-fired boilers Steam-generation boilers
Pottery kilns Glass-melting furnaces, pottery firing kilns, coal-fired kilns
Non-ferrous metal smelter Smelters, coke ovens, open-hearth furnaces, converter furnaces, electric furnaces, melting furnaces
Chemical factories calcining furnaces, reaction towers, pigment crushers, spinning machines, carbon cracking furnaces, milling processes, pulp waste fluid treatment
Incinerators Garbage incinerators, radioactive substance incinerators, crematoria
Environmental dust collection Pharmaceutical factories, food factories, workshops
Mist removal Oil mist, sulfuric acid mist, fiberglass forming mist, white smoke, steam

Desulfurization equipment

  • ・Design and manufacturing with full customization
  • ・Optimum filter bag selection
  • ・Optimum ceramic filter selection
  • ・Accretia™ etc. can be used to achieve treatment on a par with wet-type equipment for harmful gas removal
触媒担持セラミックフィルタorバグフィルタ
  • ・Design and manufacturing with full customization
  • ・Design and manufacturing with full customization
  • ・Electric dust collector with robust electrode structure
  • ・Electrostatic precipitator that can even operate at high temperatures(500℃)
Semi-dry type (stabilizer)
  • ・Design and manufacturing with full customization
  • ・Stable operation, taking the corrosion resistance of the scrubber into account
  • ・Wet-type dust collector design, applying dry-type electric dust collectors
  • ・We can also design white smoke removal equipment
Wet type (scrubber)

Denitrification equipment

  • ・Design and manufacturing with full customization
  • ・We can provide comprehensive equipment for desulfurization, dust removal, and denitrification
  • ・We have a strong record with plate and honeycomb catalysts.
  • ・We provide total design that takes acid ammonium sulfate and dust blockage prevention into consideration
  • ・We can even provide comprehensive equipment for heat recovery using waste heat boilers
  • ・Denitrification equipment
  • ・Using the expertise built up in our extensive experience of waste gas treatment, we can provide the equipment to use before and after sources such as incinerators and waste heat boilers and exhaust gas treatment equipment

Exhaust gas treatment equipment that coexists with waste heat recovery (with a strong track record in China)

Other